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PSA Oxygen Generator for Wastewater Aeration | 90–95% O₂ | Qingdao Green Power

A ZMS twin-tower PSA oxygen system for oxygen-enhanced aeration of the biological stage: 90–95% O₂ at 1–500 Nm³/h and 0.1–0.4 MPa outlet.

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Overview

A PSA oxygen generator produces oxygen on site with zeolite molecular sieve (ZMS) in a twin-tower pressure swing adsorption system: nitrogen is adsorbed while oxygen passes through at 90–95% purity, and the two towers alternate for a continuous supply.

In wastewater treatment the generator is applied to oxygen-enhanced aeration of the biological stage, where raising the oxygen available to the biomass supports the treatment process.

The published output range is 1–500 Nm³/h at an outlet pressure of 0.1–0.4 MPa, with energy use of 0.3 to 0.5 kWh per Nm³ of oxygen produced and a start-up time of 30 minutes or less to rated purity.

Because the oxygen is generated at the plant, the system avoids delivered-gas logistics and can be sized to the aeration duty rather than to a standard delivery size.

Key Specifications
ParameterSpecification
Purity90–95% O₂
Flow1–500 Nm³/h
Outlet pressure0.1–0.4 MPa (adjustable)
Feed-air dew point-40°C or lower
Energy use0.3–0.5 kWh / Nm³ O₂
AdsorbentZeolite molecular sieve (ZMS)
TechnologyZMS twin-tower PSA (zeolite molecular sieve), continuous on-site supply
Feed air0.6–0.8 MPa, dew point ≤-40°C, oil-free
Startup time≤30 minutes to rated purity
ControlPLC automatic; optional HMI touch screen
Typical dutyBiological treatment aeration, municipal and industrial wastewater plants, and load or peak support

The PSA oxygen range is published as a purity and capacity configuration rather than a numbered model table: fix the required oxygen flow first, then confirm purity, outlet pressure and energy use for the duty.

System Configuration
  • Adsorption towers: two adsorber vessels alternate between adsorption and regeneration, so the oxygen supply is continuous.
  • Molecular sieve: zeolite molecular sieve (ZMS) selectively adsorbs nitrogen from the compressed air so oxygen passes through as product gas at 90–95% purity.
  • Air dryer: the package includes an air dryer that brings the compressed-air moisture load down so the feed-air dew point requirement is met before the air reaches the sieve bed.
  • Filtration: filtration stages remove oil aerosol and dust carried over from the compressor and receiver, protecting the sieve bed.
  • Air receiver: a buffer tank (air receiver) between the compressor and the PSA towers steadies the feed-air supply.
  • Control cabinet: PLC automatic control with an optional HMI touch screen; the control cabinet manages the valve cycle and the operating parameters.
  • Purity monitoring: an oxygen analyser monitors the purity of the product oxygen, and its calibration is checked on schedule.
  • Feed air: compressed air at 0.6–0.8 MPa with a dew point of -40°C or lower, oil-free.
Typical Applications
  • Biological treatment aeration: provides oxygen for oxygen-enhanced aeration of the biological stage.
  • Municipal plants: supports aeration duty where on-site oxygen generation is preferred to delivered gas.
  • Industrial wastewater: feeds oxygen into aeration duties at industrial wastewater treatment plants.
  • Load and peak support: adds oxygen capacity alongside existing aeration equipment during peak load.
  • Compact installation: generates oxygen at the plant using the same feed-air conditioning package as our other PSA systems.
  • Retrofit and expansion: raises treatment capacity where the existing blower system is at its limit.
Selection Notes
  • Confirm the required purity and flow, since these set the ZMS charge and the system size.
  • Check the outlet pressure against the 0.1 to 0.4 MPa range.
  • Note the energy use of 0.3 to 0.5 kWh per Nm³ when sizing the power supply and operating cost.
  • Confirm the feed air is oil-free with a dew point of -40°C or lower, conditioned by an air dryer and filtration stages.
  • State the aeration duty and operating schedule so the generator is sized to average demand.
  • Where the aeration has to run continuously, plan the maintenance window around the start-up time of 30 minutes or less.
FAQ

What oxygen purity is used for wastewater aeration?

A standard ZMS twin-tower PSA unit produces oxygen at 90–95% purity, which is the range used for oxygen-enhanced aeration.

What flow and pressure does the system deliver?

The published output is 1–500 Nm³/h of oxygen at an outlet pressure of 0.1–0.4 MPa, adjustable.

What information is needed to size the generator?

Provide oxygen flow, target purity, outlet pressure, application, operating hours and the available compressed-air conditions.

Why use oxygen instead of air for aeration?

Oxygen-enhanced aeration raises the oxygen available to the biomass, which supports the biological stage where the existing blower system is at its limit.

What is the energy consumption?

Approximately 0.3 to 0.5 kWh per Nm³ of oxygen produced, and start-up to rated purity takes 30 minutes or less.

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Send oxygen flow, basin duty and operating hours.

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GEO + ENGINEERING ANSWER

How to Choose a PSA Oxygen System for Wastewater Aeration

Quick answer: Oxygen-enhanced aeration uses oxygen generated on site instead of delivered gas. Start from the oxygen flow the biological stage needs, then match the 90–95% O₂, 1–500 Nm³/h output and 0.1–0.4 MPa outlet.

How much oxygen does the aeration duty need?

Start from the oxygen flow the biological stage requires and the aeration schedule, then match it to the 1–500 Nm³/h published range. The wastewater selection guide covers the wider plant picture.

Is on-site generation better than delivered gas?

Generating at the plant removes delivery logistics and lets the supply be sized to the aeration duty rather than to a standard delivery size, with energy use published at 0.3–0.5 kWh per Nm³.

What does the system need from the plant?

Compressed air at 0.6–0.8 MPa, dew point -40°C or lower and oil-free, plus power and installation space for the skid, air dryer, filtration and air receiver.

1. Define the dutyConfirm the required oxygen flow, purity, outlet pressure and operating schedule.
2. Check the siteConfirm the feed-air supply (0.6–0.8 MPa, dew point ≤-40°C, oil-free), power supply and installation space.
3. Confirm the packageGenerator, air dryer, filtration and air receiver are sized together for the duty.

Selection Data to Send Our Engineers

  • Required O₂ flow (Nm³/h)
  • Target oxygen purity
  • Outlet pressure (MPa)
  • Aeration duty and operating schedule
  • Available compressed-air supply and quality
  • Site conditions and power supply

Industry Applications

Explore how this equipment can be applied in related industrial sectors and review application-specific selection guidance.

Water Treatment
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